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Old 09-12-2016, 01:24 PM   #1
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roof issues ??

While on the roof this weekend , I noticed the bubbles.... I have never had bubbles before , some of them are 8"-9" in length . .



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Old 09-12-2016, 03:29 PM   #2
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Roof Issues

I had the same thing on my 2015 38GK. RW replaced it under warranty. Take it back to Indiana if possible. If not your dealer can do it. But get it done ASAP!
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Old 09-12-2016, 06:04 PM   #3
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*** update ***

**UPDATE**

Crossroads responded , they said they would NOTE the condition , and said it was normal.. They told me to check my roof sealant.. I questioned weather or not this should be OK on a 2016 unit ?? I would think that 8-9 inch bubbles would not fall into the "NORMAL" category .. We will see what the dealer says next week. They have it scheduled for 2 small warranty issues
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Old 09-12-2016, 06:10 PM   #4
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That is absolutely NOT normal. They will only get worse as the aerodynamic forces act on the membrane as you're going on down the road. Normal?! Someone should be fired.
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Old 09-13-2016, 12:05 AM   #5
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Mine looks somewhat like that - and during my factory service back in March - they said it looks normal.... I will get some pictures of mine tomorrow morning and post them.

This past weekend on my travels to San Antonio - I saw SOB trailer where the roofing was bubbled up about 2 feet in the air, left to right and back about 4 feet.. Too bad they were heading the other direction, I would have tried to stop them...

Sounds like its time to get my GoPro and mount it to the roof w/ my "remote control" on my cell phone and do some recording/monitoring, during my next trip in 5 weeks.
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Old 09-13-2016, 12:17 AM   #6
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NOHING normal about that since the complete membrane should be adhered with a contact cement type adhesive and rolled out. The plywood roof acts like a sponge and soaks the adhesive in before they get the membrane installed and this is what happens. They need to work quicker or second coat it as the first will act like a sealer but wait a minute.... That means RW will have to spend more on adhesive so this won't change!
The installers did not use enough adhesive hands down!!!!!!

They DON"T CARE what they build and maybe your roof was done on a Friday afternoon!!!!

Sorry to see this Joe and hope all works out for you.

Steve
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Old 09-13-2016, 12:38 AM   #7
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Originally Posted by Char & Steve View Post
NOHING normal about that since the complete membrane should be adhered with a contact cement type adhesive and rolled out. The plywood roof acts like a sponge and soaks the adhesive in before they get the membrane installed and this is what happens. They need to work quicker or second coat it as the first will act like a sealer but wait a minute.... That means RW will have to spend more on adhesive so this won't change!
The installers did not use enough adhesive hands down!!!!!!

They DON"T CARE what they build and maybe your roof was done on a Friday afternoon!!!!

Sorry to see this Joe and hope all works out for you.

Steve
Thanks Steve,
The funny thing is, I was just on the roof now and there is zero signs of any bubbles .. I crawled around on my hands and knees .. Saturday when I saw them, it was about 100 .. I cannot find a single trace of anything ..
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Old 09-13-2016, 01:26 AM   #8
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Since my roof billowed up in the front, I look at other trailers now when I am traveling down the road, I see lots of trailers of all brands and models with roof membranes billowing up full of air going down the road.

This past weekend coming up from Tampa FL to Atlanta GA, I saw at least 4 trailers heading south on I-75 with roof membranes billowed up !!!
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Old 09-13-2016, 05:09 PM   #9
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Thanks Steve,
The funny thing is, I was just on the roof now and there is zero signs of any bubbles .. I crawled around on my hands and knees .. Saturday when I saw them, it was about 100 .. I cannot find a single trace of anything ..
Curious what the temp was when you conducted the second visual inspection. If significantly cooler, it seems that something is out gassing causing the membrane to lift from the wood decking where the adhesive is not bonding. If true, plan on taking it to the dealer at the hottest point in the day! I think these RW roofs are a weaker link than the suspension! I am more worried about my roof than anything else on my RW.

I had an old Coachman TT with the EPDM roof and did not have a single issue in 6 years of ownership. Heck I never even had to re caulk anything! I am not so sure I am a big fan of these TPO roof materials.
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Old 09-13-2016, 05:55 PM   #10
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my follow up inspection was Sunday night.. probably 80 -82 degrees ?? not in direct sun , but still light out
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